This highly detailed digital repair manual contains everything you will ever need to repair, maintain, rebuild, refurbish or restore your Kawasaki Ninja Zx-6r Zx This is the same information the dealer technicians and mechanics use to diagnose and repair your bike. With this professional quality highly detailed service repair manual, you will be able to work on your bike with the best resources available, which will not only save you a lot of money in repair bills but will also help you to look after your vehicle.
Complete Engine Service. Fuel System Service. Factory Repair Procedures. Wiring Diagrams. Exhaust System. Fault Finding. Clutch Removal and Installation. Front Suspension. Gearbox Service, Removal and Installation. Fastener Check Standard Torque Table Test Ride the Motorcycle When you remove the crate bracket from the motorcycle, be careful not to drop any parts and bracket onto the fuel tank and other components, and not to scratch the fuel tank by the crate bracket.
This could damage the fuel tank or components. Roll the vehicle off the crate base. There may be minor differences between these illustrations and the actual vehicle parts. Do not remove the steering stem flat washer under the dummy nut. Plastic Washers and Socket Bolts. Do not over tighten the windshield bolts. If not removed, the anticorrosive treatment applied to the brake disc surface will interfere with brake action, and an unsafe riding condition could result.
The battery used in this motorcycle is a sealed type and never needs to be refilled. Follow the procedure for activating a new battery to ensure the best possible battery performance. Activating the battery requires two steps, filling the battery with electrolyte, and charging. Read the electrolyte safety label and the following procedures carefully before battery activation.
Incorrect Battery Activation will reduce battery performance and service life. Be sure to strictly follow the Battery Service instructions in this Manual. These names must be the same. Model Name of the Electrolyte. Sealed battery electrolyte has a higher concentration of sulfuric acid.
Each container contains the proper amount of electrolyte for its specific battery. Insufficient or incorrect electrolyte will reduce battery performance and service life. Electrolyte over capacity can lead to battery cracking or leaking and result in corrosion damage to the vehicle. The fuel could not be removed completely from the fuel tank. Be careful for remained fuel spillage. Commercially Available Pump. This reduces fuel spillage. Be prepared for fuel spillage; any spilled fuel must be completely wiped up immediately.
When the fuel hose is disconnected, fuel spills out from the hose and the pipe because of residual pressure. Cover the hose connection with a piece of clean cloth to prevent fuel spillage. If the canister does become contaminated, replace it with a new one. For California model, be careful not to spill the gasoline through the return hose.
Spilled fuel is hazardous. Store the fuel tank in an area which is well-ventilated and free from any source of flame or sparks. Do not smoke in this area. Place the fuel tank on a flat surface and plug the fuel pipes to prevent fuel leakage. Do not remove the aluminum sealing sheet [A] from the filler ports [B] until just prior to use.
Be sure to use the dedicated electrolyte container for correct electrolyte volume. If the sealing sheet has leaked air into the battery, it may require a longer initial charge. Do not attempt to separate individual cells. Hold the container level, push down to break the seals of all six cells. You will see air bubbles rising into each cell as the ports fill. Welcome to ManualMachine. We have sent a verification link to to complete your registration. Log In Sign Up. Forgot password? Enter your email address and check your inbox.
Please check your email for further instructions. Enter a new password. ZX6R Uncrating 2. Assembly 3. Preparation The selling dealer assumes sole responsibility for any unauthorized modifications prior to sale. WARNING This warning symbol identifies special instructions or procedures which, if not correctly followed, could result in personal injury, or less of life. CAUTION This caution symbol identifies special instructions or procedures which, if not correctly followed, could result in damage to, or destruction of equipment.
Table of Contents Uncrating CAUTION When you remove the crate bracket from the motorcycle, be careful not to drop any parts and bracket onto the fuel tank and other components, and not to scratch the fuel tank by the crate bracket.
Crate Bracket D. Lower Support Bracket. Dummy Nut A. Flat Washer B.
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